OPTIMA pharma GmbH Bulk and Nested Syringes, Pharmaceutical Glass Vials and Plastic Bottles
The recently formed Optima Group Pharma specializes in the area of fill finish production and packaging machinery for the Pharmaceutical and Biotech industries. The 3 recognised brands of Inova, Kugler and Klee are now joined together.
We are one of the leading suppliers of syringe and vial machinery including Freeze Drying with solutions from laboratory size to the very highest speeds currently available for nested syringes, vials and cartridges.
Bulk and Nested Syringes
Optima supply a wide range of bulk and nested syringe machinery. The Inova model H8 – 16 has the capability of producing up to 800 syringes per minute with fully automatic Debagging, Tyvek lid and liner removal using robotics, filling with time/pressure, rotary piston, peristaltic or mass flow meter principles; and incorporating disposable technology. (CIP/SIP possibilities are available).
Stopper placement accurately achieved with mechanical or vacuum assistance and also in-process control using the latest weighing technology. These machines can be achieved using isolator or RABS technology.
For Bulk syringes the machinery has more process steps which include sorting, washing and sterilizing, as well as the collation of the syringes at the end of the filling process with inspection/storage. Labeling, Plunger rod insertion, and safety device application completes the process prior to packaging. Inova’s range includes linear and rotary solutions for a variety of sizes and applications.
Pharmaceutical Glass Vials and Plastic Bottles
Optima Group pharma also have complete solutions for pharmaceutical glass vials, bottles and cartridges from debagging, washing, depyrogenation, filling, stopper insertion, capping and other ancillary equipment. Together with Klee GmbH, the Freeze drying specialist, a fully automatic vial production line for freeze drying is possible with automatic loading and unloading.
To bring sterile products into the line we have a range of solutions including the Lugaia sterile bag feeding system as well as Alpha/beta ports. A number of installations for ophthalmic products have been installed with high sterility and designed transport systems.
The dropper insertion station and capping stations are uniquely manufactured with attention to sterility issues. Full validation packages and communication with SCADA systems and customers networks are offered.
For the important steps of closure Optima Group Pharma has been improving the areas of stopper placement and capping with a much improved design for laminar flow, and in respect to screw capping a unique torque monitoring and controlled application for caps such as Child Resistant Caps, or very secure glass bottle and vial closures. All types of dropper, insert, stopper and overcaps can be applied with crimping, push on, and screw on solutions.
Auger Dosing - Powder and Liquid Filling
The Optima Group Pharma’s core competences include all aspects of powder and liquid filling. We have solutions for powder and granular products including volumetric and gravimetric principles. A recent GMP designed auger doser line was built for a European Pharmaceutical company with again good laminar flow characteristics and ease of cleaning which is a particular issue for powder fillers in the Pharma industry. The unit is also available as an Atex approved design.
The Optima Piezo-electric powder feed system is ideal for very small vial filling requirements.
Contact this Supplier
OPTIMA pharma GmbHOtto-Hahn-Str. 1
Schwaebisch Hall, Baden-Württemberg, 74523, Germany
Tel: +49 791 94 95 0
Fax: +49 791 9495 261 0