Hanningfield Process Systems Ltd - Powder Recovery, Materials Handling, Conical Mills and Tablet Presses

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Since 1987, Hanningfield Process Systems Ltd. has been providing process solutions to the pharmaceutical, food, chemical and allied industries.

Pharmaceutical Process Engineers, specialising in Powder Recovery, Materials Handling, Conical Mills and Tablet Presses

A range of equipment, which includes high efficiency cyclones for powder recovery and dust containment, vacuum conveyors and lifting systems, provides well-established methods of safe and contained materials handling. Other process machines include a stainless steel conical screen mill for size reduction of powders and granular materials and the SUREPRESS range of high-speed rotary tablet presses.

In addition to a range of standard products, Hanningfield are able to offer custom design and tailor-made stainless steel fabrications.

Our highly skilled and experienced team at Hanningfield have a sound understanding of the industry and a flexible approach to working with customers to provide the best possible solution to their processing needs.

Pharmaceutical powder recovery and dust containment

The Uni-Dust Powder Recovery Cyclone is used for the safe interception of excess dust collected from process equipment.

  • Batch losses can be accounted for in line with FDA guidelines
  • Safe recovery and disposal of dust
  • Compact and hygienic solution to powder recovery and dust containment
  • Power collected in removable container
  • Safe change option available
  • Dust is kept/recycled in process room

Vacuum conveying

The Uni-Vac vacuum conveying system, is a safe, practical and dust free method of conveying powder, granules or flakes without waste. Vacuum conveying improves production as well as reducing manual handling and operator fatigue. The Uni-Vac System is ideally suited for todays demanding process industries.

Lifting Systems

The Uni-Hoist lifting system provides a safe and reliable method for lifting drums and processing equipment above machines, such as mixing vessels and tablet presses.

  • All stainless steel construction
  • Low maintenance and an easy clean design
  • Ideal for use in a variety of materials handling applications
  • Specially designed for use in areas where space is restricted
  • Uni-Hoist can be built to customers' exact requirements

Conical screen mills - particle size reduction

The Uni-Mill, conical screen milling system improves powder quality and creates an evenly distributed particle size for further processing operations. The all stainless steel construction of the Uni-Mill makes it an ideal machine for pharmaceutical, food and chemical process applications.

High Speed Rotary Tablet Presses

The SUREPRESS range of tablet compression machines offers an exceptional price to function ratio and are available from single punch presses for low volume production to high-speed double-sided machines. Uphill and downhill tablet dedusters also available.

  • Fully automatic operation
  • Safety interlocks as standard
  • All stainless steel construction
  • GMP design
  • PLC control with touch screen
  • Automatic weight control
  • Comprehensive back-up and warranty

Pharmaceutical Capsule Conveying Systems- Capsujet

The Capsujet system was designed and patented by Hanningfield and is a proven system used for the transfer of hard-shell capsules. Designed and built to overcome the problems associated with conventional mechanical systems, it is ideal for the automatic loading of capsule filling machines.

A gentle, low velocity air stream is generated by a multi-stage centrifugal fan to convey capsules without damage.

Two types of Capsujet machine are available for use with both empty and filled capsules. Some of the advantages of the Capsujet Capsule Conveying System include:

  • Reduced manpower
  • No capsule damage
  • Low operating costs
  • Eliminates catwalks and steps
  • 100% of capsules transferred every time
  • Keeps pace with high speed filling machines
  • Can be loaded away from filling machine, avoiding fibre shedding outer packaging materials in the   process area.

Sterivalves - Stainless Steel Hygienic Valves

  • Sterivalve ▪ Rotovalve ▪ Flexivalve ▪ Sterisplit
  • modular hygienic valves
  • an ideal solution for the control of powders and liquids
  • custom manufacture to meet special applications
  • extensive range of accessories
  • special lightweight PTFE bodied valves can also be supplied
  • compact design offers a very slim profile to the main body

Other products from Hanningfield Process Systems Ltd.

Twin compartment IBC, space-saving and ideal for loading bi-layer tablet presses,
The Uni-Connect, flexible connection system.
The Uni-Cap, flexible dust-tight connection.

Quality and Certification

Hanningfield Process Systems Ltd. continually focuses on quality as one of the most important means of sustaining long term success in the process engineering industry.

Certification to the internationally recognised Quality Management System (QMS) Standard ISO 9001, gives a clear demonstration of our commitment.  ISO 9001 is an international reference for quality requirements. We aim to meet the needs of an ever changing industry, by ensuring that all our products are tailored to meet customers' requirements. We are audited annually and have completed 11 successful external audits since our original commitment to QMS in 1995

Contact information:

Hanningfield Process Systems Ltd
4 Featherby Way
Purdey’s Industrial Centre
Rochford
Essex
SS4 1LD

Managing Director - Colin Ellis

Tel: + 44 (0) 1702 549777
Fax: + 44 (0) 1702 549888

Website: www.hanningfield.com

Articles by Hanningfield Process Systems Ltd

Uni-Hoist Lift System

  • Uni-Hoist Lift System »
    The Uni-Hoist Lift System from Hanningfield Process Systems is manufactured in the UK at our factory in Rochford, Essex.

Capsule Filling Machines

  • Automatic Capsule Filling Machines »

    Colin Ellis
    A new range of high-speed automatic capsule filling machines has been launched by UK's Hanningfield Process Systems that are suitable for most types of hard shell capsule, and offer pharmaceutical manufacturers rapid capsule size changeover.

Tablet Presses And Capsule Filling Machines

Dust Cap Seals

Stainless Steel Hygienic Valves

Twin Compartment IBC

  • Twin Compartment IBC »
    Hanningfield Process Systems has designed and manufactured a unique new 'Twin Compartment IBC' by, for loading bi-layer tablet presses from one IBC.

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