SubscribeThe Bio-Clean cleanroom is specifically designed to meet requirements of the medical and pharmaceutical industries. Bio-Clean's design allows it to be used as either a totally freestanding room or it can be used in combination with your existing walls and ceiling.
Modular Cleanrooms offers several designs to meet all of our customers' needs.
1. The Bio-Clean was designed to allow for the medical industries concern for microbial contaminants, as well as airborne particulate matter. The Bio-Clean has been specifically designed as a standard for the IV and home infusion markets. We have installed rooms in pharmacies and hospitals all over the Unites States and in Europe.
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2. The Econo-Tent (softwall) is an economical and practical approach to portable cleanrooms. Room sizes range from as small as 4'x6' to as large as 30'x30' (larger sizes available). Custom design units 20'x20'x20' on casters. 24'x57' on seismic approve projects.
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3. The Modular Hardwall series is the newest addition to our cleanrooms. (This area will be completed soon. Until then please visit the Modular Hardwall photo gallery.)
Versatile:
The Bio-Clean comes completely factory prefabricated for minimal on-site erection time and is totally self-contained with all components factory finished. (Average installation time is 1 1/2 to 2 days from start to certification.)
Flexible:
The Bio-Clean and its components have the ability to be changed in size and cleanliness levels on-site and are almost 100% reusable. So, if the need arises, you can take the room (and the investment) with you. The Bio-Clean's design emphasizes microbial contamination and particle infiltration reduction. We accomplished this with an innovative sealing system. The vinyl is attached to the wall frame by way of the 3M Dual-Lock fasteners assuring you of a pressure-tight seal. Each intersection of wall panels is sealed on the outside with a customer approved caulking (optional).
The Bio-Clean can accommodate either fan-powered HEAP filters or ducted 2 x 4 HEPAs (99.99% on .3 microns). Wall-mounted HEPAs can be attached to the wall panels when existing height is limited. Rooms with the side-mounted option have been tested and passed cleanliness levels of CL 1000 and better. Airflow patterns and dead air spots are controlled by way of wall-mounted gravity louvers. These louvers also act as back-draft dampers and automatically close down, thereby reducing the chance of infiltration from either fan or power failure.
Additional Features:
The Bio-Clean addresses the need to remove particles from the air, it also has options that reduce or eliminate the chance of contamination from being introduced inside the room. Pass-thru allows small products to be easily passed in and out of the room without any personnel having to enter or exit the room. The addition of a gowning room or wall(s) will protect your process from outside contamination as you enter or exit. The Bio-Clean is one of the only cleanrooms that offers a scrub panel. This panel is manufactured out of the same materials as a standard panel, except we replace the vinyl panel with a 3/4" particle board that is covered on both sides with white Formica. This panel allows the addition of sinks, soap dispensers, and/or hand dryers.
Construction:
The Bio-Clean is constructed with a minimum 16 gauge, 2" x 2" tubular steel panel walls, flexible (softwall) or rigid (hardwall) plastic sheets (other materials also available) which can be easily erected and/or disassembled. An auto-closing door is standard, and has an optional 3-gang wall switch. There are a number of ceiling choices offered on the Bio-Clean:
Combination structural steel and cleanroom tee grid, which requires no additional support. Standard 1 1/2" cleanroom tee grid. Existing ceiling grid, if in good condition, is also commonly used. All steel components are coated with a white powder coat paint for durability (other colors available upon request as a special order). A major advantage to the Bio-Clean cleanroom is its ability to be enlarged or reduced without having to tear the entire room down. Wall panels and ceiling grids can easily be added or removed as future needs dictate. Rooms may come as a totally freestanding structure or can be used in combination with existing wall(s). Compare the ease of erecting these rooms to the disruption and contamination generated during installation of sheet rock walls as well as downtime and potential revenue loss.
Standard Construction Includes:
- 2" x 2" min. 16 gauge tubular steel, all seams and joints fully welded and ground smooth.
- Finish white powdered coat paint.
Wall Material:
- Standard wall: 20 mil. clear vinyl attached to frame with 3M Dual Lock fasteners
- Scrub wall: 3/4" Formica covered particle board
- Optional wall materials: 40 mil., ESD vinyl, clear or coloured Plexiglass or Lexan
Accessories:
- Pass-thru
- Gravity louvers
- Wall switches and electrical outlets
- Scrub set-up kit (sink, automatic soap dispenser and hand dryer)
Lights/HEPA Filters:
- Standard lighting 2' x 4' (4-tube) fluorescent (flow-thru and Tear Drops also available)
- 115V standard (220V, 240V and 277 optional)
- HEPA 2' x 4' 99.99% min. on .3 microns; fan-powered 24" x 48" x 12" max; 115V 4.5 max. Amps.
Other Optional Equipment and Services:
- Complete on-site installation
- On-site cleanroom certification
- Horizontal and vertical clean benches
- Pass thrus with mechanical and electrical interlocks
- European and Asian power requirements
- A welded ceiling grid spanning up to 12'
In addition to the Bio-Clean, Modular Cleanrooms also offers the Hardwall style and Econo-Tent cleanrooms. Modular Cleanrooms also offers a complete line of cleanroom-rated tables, chairs, benches, workstations, clothing, and accessories to outfit your cleanroom needs.